Aircraft investigation >>>>>>> HOME PAGE
weight and performance calculations for the Douglas DC-8-53
PH-DCI, the first DC-8-53 delivered to KLM.
Douglas DC-8-53
role : long range jet airliner
importance : ****
first flight : 20 December 1960 operational : May 1961
country : United States of America
design : head of design team Arthur Raymond (vice-president) and Ed Burton.
production : srs-50 : 89 aircraft, total DC-8 : 556 aircraft (1958-1972)
general information :
Pratt & Whitney developed out of the JT3C turbojet engine, a new variant, the JT3D. This was a turbofan engine, where the fan was attached to the low pressure compressor. This engine delivered more thrust while reducing fuel consumption by 1800 liters per hour resulting in a 15% greater range. The turbofan version of the DC-8 was designated -50.
There were a number of sub-variants:
-51 for domestic routes
-52 intercontinental JT3D-1 of 75.62 [KN] MTOW 136078 kgfor domestic routes while reducing consumption by 1800 litres per hour resulting in a 15% wider range. -53 intercontinental JT3D-3 of 80.07 [KN] MTOW 142900 kg
-54 freight version
-55 intercontinental JT3D-3B of 80.07 [KN] MTOW 147418 kg
In July 1959, KLM ordered a total of 5 -53s. At the beginning of April 1961 the first example was delivered, the PH-DCI "Sir Isaac Newton". That same year, however, KLM ran into financial problems. The number of employees had to be reduced from 19,000 in 1960 to 14,000 and the number of aircraft from 100 to 42. In 1961, KLM suffered a loss of NLG 75 million. There was a global malaise in aviation and the airlines had the greatest difficulty in getting their new jets full and selling their outdated propellor aircraft favorably.
There were also problems with the DC-8. The new turbofan engines had quite a few maintenance problems. The fan's blades got tired too quickly and had to be modified. The -53 also still did not reach the promised range and the airfoil had to be changed, on top of the already ongoing "speed recovery program". The wing nose had to be changed so that the cord became 4% larger. As a result, the wing area increased by 10.41 m^2 to 267.84 m^2. As a result, the air resistance decreased and the range increased by 7%. If Douglas had not been in such a hurry in the race with Boeing and had taken some more wind tunnel tests, these costly problems would probably have been avoided. The hydraulic system was also changed so that the aircraft would no longer deviate from the runway. The adjustments were carried out in the winter of '61/'62 by KLM itself under the supervision of Douglas technicians.
As a result, the timetable became disrupted and the DC-8 had to be withdrawn from the polar route, which then had to be operated by the DC-7C. From the 148 th DC-8 onwards, these changes were made directly on the production line.
PI-C801, this was formerly the PH-DCP c/n 45608 at Schiphol airport, Amsterdam, July 1964
On February 23, 1962, the DC-8-53 "Pacific Pacer", the later PH-DCP, flew non-stop from Tokyo to Miami, a distance of 14010 km in 13 hours and 52 minutes. This was a new record for airliners. The average speed was 1010 km/h.
In the summer of 1965, KLM flew no less than 42 times a week over the Atlantic Ocean.
Landing speed (max.land weight) 246 km/h
primary users : KLM(9), VIASA
registrations :
KLM DC-8-53s :
PH-DCH "Orville Wright" c/n 45383 29 June 1968 burned out at Schiphol
PH-DCI "Sir Isaac Newton" c/n 45613 delivered as 1st April 1961
PH-DCK "Admiral Richard E.Byrd" c/n 45614
PH-DCL "Fridtjof Nansen" c/n 45615 30 May 1961 crashed near Portugal
PH-DCM "Henry Dunant" c/n 45616 was sold to VIASA in 1974
PH-DCN “Albert Schweizer” c/n 45629
PH-DCO "Sir Alexander Fleming" c/n 45632 Oct'79 last written out.
PH-DCP “Pacific Pacer” c/n 45608
PH-DCR "Gerard Mercator" c/n 45607
Accommodation:
flight crew : 4 cabin crew : 7
flight crew consist of pilot, co-pilot, navigator and flight engineer
passengers : seating for 136 in two class : 16 business class and 120 coach class seats
( 34 -in pitch) high density seating for 189 passengers
engine : 4 Pratt & Whitney JT3D-3 turbofan engines of 80.07 [KN] (18000.1 [lbf])
dimensions :
wingspan : 43.41 [m], length : 45.87 [m], height : 12.91 [m]
wing area : 267.84 [m^2] fuselage exterior width : 3.73 [m]
weights :
empty weight : 60020 [kg]
operating empty weight : 61310 [kg] max. structural payload : 18750 [kg]
Zero Fuel weight (ZFW) : 80060 [kg] max. landing weight (MLW) : 98430 [kg]
max.take-off weight : 142900 [kg] weight fuel : 70825 [kg] (88531 [litres])
performance :
Max. operating Mach number (Mmo) : 0.88 [Mach] (960 [km/hr]) at 9000 [m]
max. cruising speed : 926 [km/hr] (Mach 0.85 ) at 9144 [m] (39 [%] power)
economic cruising speed : 880 [km/hr] (Mach 0.81 ) at 9144 [m]
service ceiling : 12000 [m]
range with max fuel and Max.TOW : 9260 [km] (ATA domestic fuel reserves - 370.0 [km]
alternate)
KLM DC-8-53 PH-DCR c/n 45607 at New York – JFK apt.
description :
cantilever low-wing monoplane with retractable landing gear with nose wheel
Wings : two main spar fail-safe wing structure with double slotted trailing edge flaps with
leading edge slots ,with spoilers airfoil : NACA sweep angle 3/4 chord: 30.9 [°]
Engines attached with pylons to the wing, main landing gear attached to the wings, fuel
tanks in the wings and fuselage
Fuselage : Pressurized conventional all-metal fail safe structure with double-bubble cross
section
calculation : *1* (dimensions)
wing chord at root : 9.67 [m]
wing chord at tip : 2.22 [m]
taper ratio : 0.230 [ ]
mean wing chord : 6.17 [m]
calculated average wing chord tapered wing with rounded tips: 6.14 [m]
wing aspect ratio : 7.04 []
Oswald factor (e): 0.685 []
seize (span*length*height) : 25707 [m^3]
calculation : *2* (fuel consumption)
oil consumption : 11.5 [kg/hr]
fuel consumption (econ. cruise speed) : 6472.0 [kg/hr] (8090.1 [litre/hr]) at 29 [%] power
distance flown for 1 kg fuel : 0.14 [km/kg] at 9144 [m] height, sfc : 70.0 [kg/KN/h]
total fuel capacity : 88531 [litre] (70825 [kg])
calculation : *3* (weight)
weight engine(s) dry : 7440.0 [kg] = 23.23 [kg/KN]
weight 175 litre oil tank : 14.91 [kg]
oil tank filled with 2.0 litre oil : 1.8 [kg]
oil in engine 3.9 litre oil : 3.5 [kg]
fuel in engine 17.5 litre fuel : 12.81 [kg]
weight fuel lines : 145.7 [kg]
weight engine cowling : 832.7 [kg]
weight ejector rings : 160.1 [kg]
total weight propulsion system : 8612 [kg](6.0 [%])
***************************************************************
Accommodation cabin facilities:
typical 2-class cabin layout for 136 passengers : economy : pitch : 86.4 [cm] 34.0 [-in]
( 3+3 ) seating in 23.2 rows
weight seats : 735.0 [kg]
high density seating passengers : 189 [pax] at 6 -abreast seating in 31.5 rows, pitch
82.6 [cm] 32.5 [-in]
pax density, normal seating : 0.70 [m2/pax], high density seating : 0.51 [m2/pax]
weight 4 lavatories : 66.8 [kg]
weight lounge : 35 [kg]
weight 4 buffets : 147.8 [kg]
Delta airlines DC-8-51 interior
weight overhead stowage for hand luggage : 47.6 [kg]
weight 3 wardrobe closets : 27.2 [kg]
weight 10 movie screens : 77.7 [kg]
weight 48 windows (47x38cm) : 43.6 [kg]
weight 2 (1.83 x 0.88 [m]) main entry doors : 127.7 [kg]
weight 2 (1.63 x 0.85 [m]) service doors : 110.3 [kg]
weight 2 (1.12 x 0.91 [m]) freight doors (belly) : 70.6 [kg]
total belly baggage/cargo hold volume : 39.13 [m3]
cabin volume (usable), excluding flight deck : 216 [m3]
passenger compartment volume : 146 [m3]
passenger cabin max.width : 3.51 [m] cabin length : 31.08 [m] cabin height : 2.21 [m]
floor area : 95.7 [m2]
weight cabin facilities : 1489.4 [kg]
safety facilities:
weight 4 type III over wing emergency exits (51x91 cm): 78.2 [kg]
evacuation time with 189 passengers : 48 [sec]
weight 7 hand fire extinguisher : 21 [kg]
weight oxygen masks & oxygen generators : 88.4 [kg]
weight emergency flare installation : 10 [kg]
weight 4 emergency evacuation slides : 115.3 [kg]
weight safety equipment & facilities : 313 [kg]
fuselage construction:
fuselage aluminium frame : 12701 [kg]
floor loading (payload/m2): 196 [kg/m2]
weight rear pressure bulkhead : 211.6 [kg]
fuselage covering ( 366.4 [m2] duraluminium 3.68 [mm]) : 3551.3 [kg]
weight floor beams : 651.5 [kg]
weight cabin furbishing : 844.1 [kg]
weight cabin floor : 1455.6 [kg]
weight (sound proof) isolation : 265.7 [kg]
weight 34844 [litre] main central fuel tanks empty : 1951.3 [kg]
weight empty 138 [litre] potable water tank : 12.2 [kg]
weight empty waste tank : 14.8 [kg]
weight fuselage structure : 21659.0 [kg]
Avionics:
weight radio transceiver equipment : 7.0 [kg]
weight dual cloud-collision radar : 25.0 [kg]
weight Doppler & radio direction finding (RDF) equipment : 5.0 [kg]
weight Sperry automatic flight control system, with SP-30 auto-pilot : 25.0 [kg]
weight artificial horizons, compass, alti-meters : 7 [kg]
weight engine monitoring gauges & control switches : 12 [kg]
weight avionics : 87.0 [kg]
Systems:
Air-conditioning and pressurization system maintains sea level conditions up to 7100 [m]
and gives equivalent of 2000 [m] at 12200 [m]. pressure differential : 0.62 [bars] (kg/cm2)
pressurized fuselage volume : 394 [m3]
weight air-conditioning and pressurization system : 205 [kg]
weight APU / engine starter: 40.0 [kg]
weight lighting : 44.9 [kg]
weight 210 bar hydraulic system : 85.7 [kg]
weight engine-driven 40kVA electricity generators : 34.0 [kg]
weight 22Ah battery : 12.0 [kg]
weight controls : 19.8 [kg]
weight systems : 441.5 [kg]
total weight fuselage : 23989 [kg](16.8 [%])
***************************************************************
average Take-off weight : 101029 [kg](70.7 [%])
total weight aluminium ribs (1010 ribs) : 4349 [kg]
weight engine mounts : 160 [kg]
weight 6 wing fuel tanks empty for total 53687 [litre] fuel : 3006 [kg]
weight wing covering (painted aluminium 3.23 [mm]) : 4668 [kg]
total weight aluminium spars (multi-cellular wing structure) : 4539 [kg]
weight wings : 13557 [kg]
weight wing/square meter : 50.61 [kg]
weight thermal leading-edge anti-icing : 47.8 [kg]
weight ailerons (11.24 [m2]) : 285.4 [kg]
weight fin (30.49 [m2]) : 773.8 [kg]
weight rudder (9.49 [m2]) : 231.2 [kg]
weight tailplane (stabilizer) (57.15 [m2]): 1595.8 [kg]
weight elevators (13.72 [m2]): 188.01 [kg]
weight flight control hydraulic servo actuators: 42.8 [kg]
weight trailing-edge double slotted flaps (45.36 [m2]) : 980.8 [kg]
weight leading edge slots (1.90 [m2]) : 29.7 [kg]
weight spoilers (12.7 [m2]) : 161.3 [kg]
total weight wing construction : 21060 [kg] (34.3 [%])
*******************************************************************
tire pressure main wheels : 12.50 [Bar] (nitrogen), ply rating : 23 PR
tire speed limit : 364 [km/hr]
total tire footprint : 0.54 [m2]
Aircraft Classification Number, MTOW on rigid runway and medium subgrade
strength (B) : 40 [ ]
Can also operate from unpaved runways subgrade B
wheel pressure : 15719.0 [kg]
weight 8 Dunlop main wheels (1130 [mm] by 420 [mm]) : 1009.6 [kg]
weight 2 nose wheels : 126.2 [kg]
weight multi-disc wheel-brakes : 80.1 [kg]
weight Hydro-air flywheel detector type anti-skid units : 9.0 [kg]
weight oleo-pneumatic shock absorbers : 106.7 [kg]
weight wheel hydraulic operated retraction system : 1231.4 [kg]
weight undercarriage struts (four-wheel bogies) with axle 3532.3 [kg]
total weight landing gear : 6095.3 [kg] (4.3 [%]
*******************************************************************
********************************************************************
calculated empty weight : 59756 [kg](41.8 [%])
PH-DCK at Biak
In March and April 1962, DC-8-53s carried out a total of 9 clandestine flights to Dutch New Guinea, where an Indonesian invasion threatened. The U.S. supported Indonesia, so it was not possible to fly through Anchorage. The long flights went via the Azores, Curacao, Lima, Tahiti, Noumea and finally Biak.
weight oil for 12.0 hours flying : 151.4 [kg]
weight lifejackets : 61.2 [kg]
weight 2 life rafts : 85.0 [kg]
weight catering : 152.3 [kg]
weight water : 121.9 [kg]
weight crew : 891 [kg]
weight crew lugage,nav.chards,flight doc.,miscell.items : 91 [kg]
operational weight empty : 61310 [kg] (42.9 [%])
********************************************************************
weight 136 passengers : 10472 [kg]
weight luggage : 2176 [kg]
weight cargo : 6102 [kg] (cargo+luggage/m3 belly : 198 [kg/m3])
zero fuel weight (ZFW): 80060 [kg](56.0 [%])
weight fuel for landing (2.8 hours flying) : 18370 [kg]
max. landing weight (MLW): 98430 [kg](68.9 [%])
max. fuel weight : 132135 [kg] (92.5 [%])
payload with max fuel : 116 passengers+luggage 10765 [kg]
published maximum take-off weight : 142900 [kg] (100.0 [%])
calculation : * 4 * (engine power)
power loading (Take-off) : 446 [kg/KN]
power loading (Take-off) 1 PUF: 595 [kg/KN]
max. total take-off power : 320.3 [KN]
calculation : *5* (loads)
manoeuvre load : 8.0 [g] at 1000 [m]
limit load : 2.5 [g] ultimate load : 3.8 [g] load factor : 1.1 [g]
design flight time : 2.24 [hours]
design cycles : 15225 sorties, design hours : 34104 [hours]
max. wing loading (MTOW & flaps retracted) : 534 [kg/m2]
wing stress (2 g) during operation : 174 [N/kg] at 2g emergency manoeuvre
calculation : *6* (angles of attack)
angle of attack zero lift : -1.81 ["]
max. angle of attack (stalling angle, clean) : 13.51 ["]
max. angle of attack (full flaps) : 12.97 ["]
angle of attack at max. speed : 1.41 ["]
calculation : *7* (lift & drag ratios
lift coefficient at angle of attack 0° : 0.15 [ ]
lift coefficient at max. speed : 0.27 [ ]
lift coefficient at max. angle of attack : 1.27 [ ]
max. lift coefficient full flaps : 1.81 [ ]
drag coefficient at max. speed : 0.0244 [ ]
drag coefficient at econ. cruise speed : 0.0252 [ ]
induced drag coefficient at econ. cruise speed : 0.0055 [ ]
drag coefficient (zero lift) : 0.0198 [ ]
lift/drag ratio at max. speed : 10.90 [ ]
calculation : *8* (speeds
take-off safety speed (V2) : 269 [km/u]
take-off (initial climb) speed (Vto) : 319 [km/u]
stalling speed clean at sea-level (OW loaded : 136428 [kg]): 289 [km/u]
max. rate of climb speed : 588 [km/hr] at sea-level
United airlines DC-8-52 N8065U c/n 45756, chord at root : 9.67 [m] at tip : 2.22 [m]
max. endurance speed (Vbe): 583 [km/u] min. fuel/hr : 5330 [kg/hr] at height : 7620 [m]
max. range speed (Vbr): 880 [km/u] at cruise height : 9150 [m]
cruising speed : 926 [km/hr] at 9144 [m] (power:31 [%])
max. operational speed (Mmo) : 960 [km/hr] (Mach 0.88 ) at 9000 [m] (power:32.6 [%])
airflow at cruise speed per engine : 168.7 [kg/s]
speed of thrust jet : 1450 [km/hr]
initial descent speed 10000 - 7315 [m]: Mach 0.75
descent speed 7315 - 3048 [m]: 537 [km/u]
approach speed 3048 - 500 [m] (clean): 463 [km/u]
stalling speed clean at 500 [m] height at Max.Landing Weight : 98430 [kg]): 251 [km/u]
final approach speed (landing speed) at sea-level with full flaps (max. landing weight) (Vapp): 246 [km/u]
ICAO Aircraft Approach Category (APC) : C
stalling speed at sea-level with full flaps (max. landing weight): 189 [km/u]
rate of climb at sea-level ROC (loaded, 74 % power) : 1085 [m/min]
rate of climb at sea-level ROC (loaded, 75% power) : 1098 [m/min]
rate of climb at 1000 [m] with 1 engine out (PUF/MTOW, 100 % power on remaining engines) : 869 [m/min]
rate of climb at 1000 [m] with 2 engines out (2xPUF / MTOW) : 289 [m/min]
max.rate of descent with landing gear extended, with use of spoilers: 457 [m/min]
calculation : *9* (regarding various performances)
low wheel pressure, can also take off from unpaved runways
take-off distance at sea-level concrete runway : 2827 [m]
ICAO Aerodrome Reference Code : 4D
Mtow 142900 kg = 315035 LBS > RW 9600 FT = 2926m, JT3D-3 engine = 80.07 KN, JT3D-3B is 80.17 KN, small difference in thrust
take-off distance (C.A.R) at sea-level over 10.7 [m] height : 2924 [m]
FAR TO runway length requirement at MTOW, standard day at SL (ASDA): 2927 [m]
landing distance (MLW) : 799 [m]
landing distance (C.A.R.) from 15 [m] at SL, dry runway : 2003 [m]
landing distance (C.A.R.) from 15 [m] at SL, wet runway : 2303 [m]
FAR landing runway length at MLW 98430 kg (= 217000 lbs) : 5620 ft = 1713 [m]
FAR landing runway length requirements at SL : 1711 [m]
lift/drag ratio : 13.84 [ ]
climb to 5000 [m] with max payload : 4.26 [min]
climb to 10000 [m] with max payload : 13.12 [min]
descent time from 10000 [m] to 250 [m] : 24.33 [min]
ceiling limited by max. pressure differential 16225 [m]
theoretical ceiling fully loaded (mtow- 60 min.fuel: 136428 [kg] ) : 16500 [m]
calculation *10* (action radius & endurance)
range with max. payload: 8407 [km] with 18750.0 [kg] max. useful load (88.7 [%] fuel)*
range with high density pax: 8584 [km] with 189 passengers (90.4 [%] fuel)*
range with typical two-class pax: 9338 [km] with 136 passengers (97.3 [%] fuel)*
range with max.fuel : 9630 [km] with 11 crew and 116 passengers and 100.0 [%] fuel*
ferry range : 10075 [km] with 4 crew and zero payload (100.0 [%] fuel)*
max range theoretically with additional fuel tanks total 103039 [litre] fuel : 11469 [km]*
* calculated ranges without fuel reserves
Available Seat Kilometres (ASK) : 1461636 [paskm]
useful load with range 1000km : 18750 [kg]
useful load with range 1000km : 189 passengers
production (theor.max load): 17362 [tonkm/hour]
production (useful load): 17362 [tonkm/hour]
production (passengers): 150260 [paskm/hour]
oil and fuel consumption per tonkm : 0.373 [kg]
calculation *11* (operating cost)
fuel cost per hour (8090 [litre]):4854 [eur] (19 [pax-km/litre fuel])
fuel cost per seat 1000km flight (162 [pax] 2-class seating): 32.30 [eur/1000PK]
oil cost per hour: 48 [eur]
crew cost per hour : 1500 [eur]
list price 2023 : 158 [mln USD]
average flying hours in 1 year : 3100 [hours] technical life : 11 [year]
real average service life : 11 [years]
economic hours (average real flown hours): 34100 [hours] is 0 [%] less then design hours
financing interest per flying hour : 1192 [EUR]
write off per flying hour : 4000 [EUR]
time between engine failure : 10275 [hr]
can continue fly on 3 engines, low risk for emergency landing for PUF
workhours per day : 11.34 [hr]
average flight hours till crash : 0.76 [mln hr] (245 service years)
safe flight hours till fatality : 18619 [hr] (6.0 service years)
reservation pax liability/flying hour : 6.92 [SDR*] (8.65 [eur])
insurance cost per hour : 231 [eur]
engine maintenance cost per hour : 225.4 [eur]
wing maintenance cost per hour : 263.1 [eur]
fuselage maintenance cost per hour : 146.06 [eur]
tire life (time till worn out) : 112 [cycles]
maintenance cost per hour (excluding engines): 1575 [eur]
direct operating cost per hour: 13633 [eur]
DOC per seat 1000km flight (162 [pax] 2-class seating): 90.73 [eur/1000PK]
DOC per seat 1000km flight (high density seating): 77.90 [eur/1000PK]
DOC per kg cargo for a 1000km flight : 0.79 [eur/kg] (= DOC/tonkm)
passenger service charge (depart at Schiphol): 11.34 [eur]
security service charge (depart at Schiphol): 10.08 [eur]
airport take-off fee / passenger : 5.26 [eur/pax]
airport landing fee / passenger : 5.26 [eur/pax]
retour ticket price 1000km trip : 269.87 [eur/pax]
price retour ticket Schiphol-Barcelona : 319.77 [eur/pax]
PH-DCH at Schiphol Amsterdam airport in Venezuelan VIASA colors
On the night of June 28-29, 1968, the DC-8-53 PH-DCH "Orville Wright" c/n 45383 went up in flames after an explosion while in hangar 10. The DC-9 PH-DNN was also severely damaged. The PH-DCH (first flight 1960) had made 23668 flight hours at that time and had been leased to VIASA at the time of the fire. The cause has not been determined with certainty. Maybe it was a discharge of static electricity in the right full wing tank, or short circuit in the wiring or a fault of a mechanic. Location : +-150m 52°18'04.90"N 4°47'32.38"E
accidents with fatalities > see the accident file
Notes : Has highest escaperoom in its category with 24 pax/m2, so in case of evacuation it takes more time to get everybody out, evac. Time 48 sec.
Literature :
Wikipedia
verkeersvliegtuigen (Moussault) page 88,157
De Nederlandse DC-8 vliegtuigen page 1 - 33
Praktisch handboek vliegtuigen deel 5 page 65
Wat is dat voor een vliegtuig ? page 86
Jane’s commercial transport aircraft page183
Jane’s all the world aircraft ’64-’65 page 212 www.aviation-safety.net
Fridtjof Nansen (aviacrash.nl)
Mokmer Biak Nw. Guinea - ONZE MARINE VLOOT (weebly.com)
https://www.boeing.com/search/results.html?q=airplane+characteristics
confidence rating regarding source data : medium - all information is only available from news, social media or unofficial sources
DISCLAIMER Above calculations are based on published data, they must be
regarded as indication not as facts.
Calculated performance and weight may not correspond with actual weights
and performances and are assumptions for which no responsibility can be taken.
Calculations are as accurate as possible, they can be fine-tuned when more data
is available, you are welcome to give suggestions and additional information
so we can improve our program. For copyright on drawings/photographs/
content please mail to below mail address
KLM DC-8-53 RP-C803 picture taken at London, Heathrow, May 1977
KLM DC-8-53 PH-DCO s/n 45632 at Dusseldorf apt. January 1968
(c) B van der Zalm 16 September 2023 contact : info.aircraftinvestigation@gmail.com ac jetpax 2020.py python 3.7.4
**************************************************************************************